RIFT introduces iron fuel technology in Vlissingen

RIFT Development BV (RIFT) proudly announces the first application of its Iron Fuel Boiler in the province of Zeeland. This innovative project marks a significant milestone in the implementation of iron fuel technology at a leading manufacturing company in Vlissingen. By using iron powder as a circular, carbon-free fuel, this system offers a sustainable solution for industrial heat production. It helps significantly reduce CO₂ emissions and harmful substances such as nitrogen oxides.

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Converting rust back into iron and burning it again

The project explores the potential of using an Iron Fuel Boiler system. This system burns iron powder to generate sustainable heat for industrial applications such as hot water, steam, or hot air. The residual product—rust—can be converted back into iron using hydrogen, after which it can be reused in the system. This circular process offers a sustainable solution for industrial heat production. Based on preliminary calculations, implementing this technology could save approximately 10,000 tons of CO₂ annually and reduce nitrogen oxide (NOₓ) emissions by around 66% compared to conventional gas-fired boilers.

Project background

The manufacturing company in Vlissingen aims to significantly reduce its CO₂ emissions and is therefore exploring alternative, sustainable solutions for industrial heat. Burning iron powder emits no CO₂, which helps lower greenhouse gas emissions. Appel van Randen from RIFT explains: “We are developing iron fuel technology—a form of metal combustion that can be used off-grid. This enables the generation of sustainable heat without putting additional pressure on the electricity grid. It provides a solution to grid congestion and makes it possible to deliver various types of industrial heat in a sustainable way while reducing emissions.”

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Innovative solution

RIFT, based in Eindhoven, offers an innovative solution with its Iron Fuel Technology, which is nearing market introduction. With support from the subsidized Boost The Energy Transition Challenge program by Dockwize and Stichting Zeeuwse Publieke Belangen, the investment risk for both RIFT and the manufacturing company in Vlissingen is reduced.

To make this project a success, RIFT is collaborating with several partners. SPIE Netherlands is providing support with Engineering, Procurement & Construction (EPC) and industrial maintenance services and is carrying out the initial technical preparations. Additionally, Metalot and ZLTO – in collaboration with RIFT and SPIE – are exploring how the developed solution can be applied more broadly in agriculture, horticulture, and industry, both within and beyond the Zeeland region.

Recognition and funding

After a year of developing the project plan within the Boost The Energy Transition Challenge, this promising initiative is now receiving a financial boost from the Stichting Zeeuwse Publieke Belangen (SZPB). This grant is part of the Boost The Energy Transition Challenge by Dockwize and SZPB, aimed at accelerating the energy transition by supporting innovative and sustainable projects.

The implementation of circular fuel in Vlissingen marks a global first for the commercial application of a metal fuel boiler system in industry. As such, the project is receiving €280,000 in funding from Stichting Zeeuwse Publieke Belangen to realize the Iron Fuel Boiler system in Vlissingen.

Martin Martens, jury member of the Boost The Energy Transition Challenge, adds:
“We have a province with a rather unique energy infrastructure — a large part of the energy used in Zeeland runs through industry and SMEs. Any heat that can be produced sustainably helps reduce the overall demand for transport capacity on the electricity grid. That’s something we, as a foundation, strongly support.”